Machine Working Principle and Parts This specific model has a modern structure designed for high-precision bending operations: Upper Jaw and Die: The moving part at the top of the machine descends. With its "segmented blades" at the tip, it presses the metal sheet towards the lower die. Lower Die (V-Bed): This is the fixed part where the metal is placed, usually having a "V" shaped channel. Back Gauge System: This system, located inside the machine, adjusts the depth of the metal sheet millimeter by millimeter. This ensures that each bend is of the same measurement. Hydraulic System: The machine in the visual is most likely powered by hydraulic force; this allows it to bend even thick metal sheets like butter by applying tons of pressure. Control Panel and Foot Pedal: The operator adjusts the bending angle and measurements on the screen on the side and uses the red foot pedal to initiate the operation. Key Features Segmented Blades: The segmented nature of the upper die allows for some parts to be removed to prevent the blades from hitting the metal when making box or closed-form bends. Front Support Arms: The two movable arms seen at the front of the machine are designed to prevent heavy and long sheet metal from sagging during bending and to facilitate the operator. Safety Sensors: Optical guards (laser barriers) located on the sides of the bending area instantly stop the machine if a hand or foreign object enters the area during operation. Feature,Standard Value Range Bending Capacity,135 - 175 Ton Bending Length,3100 mm Daylight,450 - 550 mm Piston Stroke,200 - 260 mm Rapid Traverse Speed,100 - 180 mm/sec Bending Speed,10 mm/sec
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Machine's Main Components Upper Beam (Ram): This is the part of the machine that moves up and down. It applies tons of pressure thanks to hydraulic cylinders. Upper Die (Punch): This is the part, usually shaped like a blade, that applies pressure from above onto the metal sheet. Lower Die (Die): This is the fixed part with "V"-shaped channels. The metal sheet is bent by being pushed into this channel. Backgauge: This is a system of CNC-controlled precision arms that adjusts how deep the metal sheet is pushed. It ensures the bend is always to the same measurement. C-Frame: This is the main skeleton of the machine, made of heavy steel, resistant to flexing. How it Works? The machine's working principle is quite simple but requires very high precision: Programming: The operator enters the bending angle, sheet thickness, and type into the CNC control panel. Positioning: The metal sheet is placed on the lower die and rests against the backgauge. Pressing: When the operator presses the pedal, the upper beam (punch) descends with great force, bending the sheet into the "V" channel of the lower die. Result: In seconds, a flat metal sheet is shaped at 90 degrees or any desired angle. Feature,Value Range Bending Force (Tonnage),40 - 600 Tons (1000+ Tons for custom production) Bending Length,1270 mm - 6100 mm Stroke (Travel Distance),275 mm - 410 mm Bending Speed,10 mm/s (According to safety standards) Approach Speed,180 - 200 mm/s Return Speed,135 - 190 mm/s Throat Depth,350 mm - 510 mm Number of Axes,"Standard 4 (Y1,Y2,X,R) - Optional 6+"
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This machine is a system created by combining two separate press brakes (Tandem configuration), specifically for bending very long sheet metal plates. Working Principle: Using hydraulic or electric power, it forms metal sheets to the desired angle by the upper die (punch) pressing onto the lower die (die). Tandem Feature: Two units working side-by-side are seen in the visual. These systems can bend single-piece sheets of 10-12 meters and above by working in synchronization. If needed, the units can be separated and used as two independent machines. Control Unit: Thanks to the CNC screen located on the right side, the operator can program technical details such as bending angle, bending sequence, and backgauge distance with millimeter precision. Areas of Use: Shipbuilding, lighting pole manufacturing, construction machinery bodies, aviation, and heavy industry steel constructions. Parameter,Estimated Values / Ranges Bending Force (Tonnage),400 - 2000+ Tons (Total) Bending Length,6000 mm - 16000 mm+ Distance Between Legs,5100 mm - 14000 mm Throat Depth,400 mm - 750 mm Stroke,250 mm - 600 mm Maximum Opening (Daylight),500 mm - 900 mm Fast Lowering Speed,100 - 180 mm/sec Bending Speed,7 - 12 mm/sec Return Speed,100 - 150 mm/sec Control Unit,"CNC (Delem, Cybelec or ESA)"
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This machine is one of the cornerstones of heavy industry and metal manufacturing processes. It is generally preferred in the automotive, aviation, construction, and white goods sectors for bending sheet metal parts. Precise Bending: Thanks to the CNC control unit (screen on the left), the bending depth, angle, and backgauge position can be adjusted to the micron level. Wide Working Area: The long body structure allows for bending large sheet metal plates in a single operation. Hydraulic Power: With its high tonnage pressing capacity, it easily shapes materials of different thicknesses (steel, stainless steel, aluminum, etc.). Ergonomic Design: The movable support arms located at the front provide convenience to the operator during the processing of heavy parts. Safety: Warning symbols on the machine and potentially present laser protection systems are designed in accordance with occupational safety standards. Feature,Description / Value (Estimated) Bending Force (Tonnage),100 - 300 Ton Bending Length,3100 mm - 4100 mm Distance Between Legs,2600 mm - 3600 mm Stroke,200 mm - 350 mm Throat Depth,400 mm - 500 mm Maximum Opening (Daylight),500 mm - 650 mm Approach Speed,100 - 180 mm/sec Bending Speed,10 mm/sec (Adjustable) Return Speed,100 - 150 mm/sec Control Unit,CNC Graphic Control Panel (Touchscreen) Backgauge Axes,"X, R (Optional: Z1, Z2, X5)" Motor Power,11 kW - 22 kW Weight,8,000 kg - 15,000 kg
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This advanced press brake is designed to offer maximum speed and flawless bending precision in sheet metal forming operations. It optimizes the efficiency of your production line with its heavy-duty frame structure and user-friendly control panel. Key Features High Bending Precision: Micron-level repeatability thanks to the CNC controlled system. Advanced Backgauge: Multi-axis rapid backgauge system for complex bending sequences. Large Working Area: Wide throat depth and stroke distance allowing for bending of large parts. Energy Saving: Low energy consumption and quiet operation with the new generation hydraulic system. Touch Control Panel: Intuitive interface offering 2D/3D graphic simulation support, minimizing operator errors. Application Areas Automotive and Sub-Industry White Goods Manufacturing Elevator and Steel Door Manufacturing Defense and Aerospace Sector
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It has powerful and low energy consumption thanks to its hydraulic system. It is an easy-to-use and safe machine. Thanks to programmable work steps fast production is provided. Call us for models suitable for you MACHINE FEATURES Bending length 1600-2100-2600-3100-4100-6100 mm Pressure 60 - 90 - 110- 150- 200- 200 Ton Approach speed 100mm/sec Bending speed 10mm/sec Throat depth 150mm/200mm/250mm
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3100X220 TON (10MM) CAPACITY 4 AXIS Y1 Y2 X R POWERED CROWNING ESA 640S 2D GRAPHIC SCREEN NARROW TABLE SEGMENTED TOOLING
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4 METER 175 TON CAPACITY 4 AXIS Y1 Y2 X R POWERED CROWNING ESA 640 S GRAPHIC DISPLAY WIDE TABLE SEGMENTED UPPER AND LOWER DIE DUAL CYLINDER BACKGAUGE HIGH STROKE
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3100X 135 TON CAPACITY 4 AXIS Y1 Y2 X R POWERED CYLINDER CROWNING ESA 640 S GRAPHIC DISPLAY NARROW TABLE SEGMENTED TOOLING
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