Tube bending machine

General Description This machine enables the bending of metal tubes (steel, stainless steel, aluminum, copper, etc.) used in sectors such as automotive, furniture, aviation, and home appliances into desired angles and forms with computer control. Key Features: Precision Bending Technology: Thanks to the computerized control (CNC) system, it performs bending, feeding, and rotating operations with millimeter precision. Multi-Axis Movement: It not only bends the tube but also rotates it around its own axis, enabling the production of complex 3D shapes in a single operation. High Efficiency: Designed for mass production lines; offers fast tool changes and short processing times. Robust Body Structure: Features a cast or welded steel body that is resistant to heavy industrial conditions, minimizes vibration, and ensures long-term use. Important Note: The long rail system at the rear of the machine is the servo drive unit that enables automatic feeding of tubes. This minimizes operator intervention, thereby increasing work safety and production quality. Features, Technical Specifications (Standard Model) Clamping Force (Capacity),10 - 15 Ton Processing Diameter Range (Ø),5 mm - 60 mm Maximum Lead (Thread Pitch),2.5 mm - 4.0 mm Threading Length (Internal Feed),70 mm - 150 mm Threading Length (Through),Unlimited (via feed path) Die (Mold) Spindle Diameter,∅54 mm or ∅69.85 mm Maximum Die Outer Diameter,∅130 mm - ∅170 mm Spindle Speed,5 - 100 rpm (Stepless/Inverter Controlled) Main Motor Power,5.5 kW (7.5 HP) Hydraulic Motor Power,2.2 kW (3.0 HP) Cooling Pump Power,0.1 kW Machine Weight (Approximate),1200 kg - 1500 kg Dimensions (Width x Length x Height),1400×1300×1500 mm

Tube bending machine

Product Description This machine is designed to shape metal pipes of different diameters and thicknesses into desired angles and forms in sectors such as automotive, aerospace, furniture, white goods, and shipbuilding. Key Features: CNC Control System: Performs complex bending operations with high precision and fully automatically thanks to its multi-axis motion capability. High Technology: Processes such as feeding the pipe into the machine, bending, and rotating are programmed via computer for error-free operation. Durable Design: Features a heavy-duty body structure suitable for 24-hour operation in mass production lines. Flexibility: Capable of bending different material types such as steel, stainless steel, aluminum, and copper. Feature,Description / Estimated Value Machine Type,Fully Automatic CNC Pipe Bending Control System,"Multi-axis (X, Y, Z) PLC or PC based CNC control" Drive System,Hydraulic and Servo Motor hybrid system Bending Capacity,Max. 38mm - 76mm diameter (varies by model) Bending Angle,Precisely adjustable between 0° - 190° Bending Speed,Adjustable high speed (Servo controlled) Accuracy,± 0.1mm / ± 0.1° Material Compatibility,"Steel, stainless steel, copper, aluminum pipes and profiles" Safety Systems,"Emergency stop button (red in image), safety sensors" Lubrication System,Automatic central lubrication unit

Tube bending machine

General Description These types of machines enable the bending of metal pipes used in sectors such as automotive, furniture, HVAC, and construction into specific angles and forms. Thanks to the Computer Numerical Control (CNC) unit, bending operations are performed with millimeter precision and high speed. Key Features Precise Bending: Enables the error-free production of pipes with complex geometries. Automation: After the process data is entered into the system, the machine automatically manages the bending angle and pipe progression. Multi-Axis Movement: Not only bends the pipe but can also shape it in different planes by rotating it. Durable Construction: Body design suitable for heavy industrial conditions, stable, and minimizes vibration. Feature,Description / Estimated Value Machine Type,Fully Automatic CNC Pipe Bending Control System,Multi-Axis CNC Control Unit (with Servo Drive) Maximum Bending Capacity,Ø 38 mm - Ø 51 mm (Depending on pipe wall thickness) Bending Direction,Right (Bi-directional models are optionally available) Number of Axes,"3-5 Axes (Feeding, Rotation, Bending, Die Change)" Maximum Bending Angle,190° Feeding Speed,800 - 1000 mm/sec Bending Accuracy,± 0.1° Drive System,Hybrid (Hydraulic Clamping + Electric Servo Bending) Cooling System,Fan Cooled Oil Cooler (Radiator type shown in visual)

Tube bending machine

Product Description This advanced technology CNC Tube Bending Machine is designed to meet the complex bending needs in sectors such as automotive, furniture, aerospace, and home appliances. It offers maximum efficiency in mass production lines with its high-precision control unit and durable body structure. Key Features: Advanced CNC Control Panel: Easily programmable and capable of bending simulation thanks to its user-friendly interface. Multi-Axis Control: Ensures error-free production by synchronizing the bending, rotating, and feeding movements of the tubes. High Safety: Complies with international safety standards with warning signs on the electrical panel and emergency stop systems. Ergonomic Design: Provides operator freedom of movement and a comfortable workspace with its independent control unit. Technical Details (Estimated from Visual): Power Requirement: Industrial electrical system supporting 400V / 230V / 24V. Structure: Vibration-free working performance with a rigid body structure. Application Areas: Precise bending of steel, stainless steel, aluminum, and copper tubes. Parameter,Estimated Value / Description Machine Type,CNC Controlled Fully Automatic Tube/Profile Bending Drive System,Electromechanical Servo Driven Operating Voltage,400V AC (According to the warning label in the visual) Auxiliary Voltages,230V / 24V DC Control Unit,Industrial PC-based CNC Controller Number of Axes,"3 - 5 Axes (Feeding, Rotation, Bending, Positioning)" Safety Equipment,"Emergency Stop Buttons, Electrical Interlocking, Warning Labels" Control Panel,"Mobile Wheeled Console, LCD Screen, Physical Buttons" Processing Capacity,"Variable depending on material type (Steel, Aluminum, Copper, etc.)"

Tube bending machine

Tube bending machine

Key Components and Differentiating Features Double Bending Head: The machine features two independent bending heads, one on the right and one on the left. The distance between these heads can be adjusted via a rail system (the bellows-like section in the center of the machine). This allows for bending both ends of a long pipe simultaneously and symmetrically. PLC and Touch Control Panel: A screen is located on the vertical panel on the right side. This indicates that the machine has numerical control (NC/CNC) capability. The operator can program the bending angle and speed with millimeter precision on the screen, ensuring that each part is identical (standard) to the others. Hydraulic and Pneumatic Systems: The thick black hoses at the bottom of the machine carry high-pressure hydraulic oil to the bending heads. This allows the machine to shape even very hard profiles effortlessly. Foot Pedal and Safety: The orange foot pedal used by the operator to initiate the process and the emergency stop buttons on the panel ensure a safe working environment. How it Works? Programming: The bending angle and distance are entered via the touchscreen. Feeding: The pipe or profile is placed between both heads. Simultaneous Bending: Hydraulic clamping feet secure the material, and both heads rotate simultaneously to shape the pipe. Applications and Advantages This machine is indispensable, especially for high-volume jobs requiring symmetry: Furniture Industry: Chair backs, table frames, and metal bed headboards. Automotive: Exhaust pipes, chassis supports, and protection bars. Sports Equipment: Curved frames for fitness machines. Heating/Cooling: Towel warmers and large-diameter pipe installations. Summary: Compared to single-head models, this machine doubles production speed while minimizing error margins, offering a professional industrial solution. Feature,Description / Value (General) Processing Type,Double Head Hydraulic Forming Maximum Pipe Diameter,∅ 38 mm - 50 mm (Varies by model) Maximum Wall Thickness,"2.0 mm (Steel), 1.5 mm (Stainless)" Maximum Working Length,80 mm - 100 mm Working Pressure,12 - 14 MPa Motor Power,4 kW - 5.5 kW Control System,NC (Numerical Control) or PLC Touch Screen Processing Speed,3 - 5 seconds / piece Oil Tank Capacity,100 - 120 Liters Machine Weight,Approx. 850 - 1200 kg

Tube bending machine

Main Components and Function of the Machine This machine is used to bring metal bars, square/rectangular profiles, or round pipes into the desired curved shape. Triple Roller System: Three large steel discs located at the center of the machine perform the bending operation. The middle upper roller is usually movable and applies pressure to the material. The two lower rollers ensure the continuity of the bend by moving the material back and forth. Side Support Arms (Yellow Parts): Yellow mechanisms located on both sides of the rollers prevent the bent material from twisting or sliding sideways during bending. They are critical for adjusting the angle of the material, especially in spiral bends. Mobile Control Panel: Located on the right side on a wheeled base, the panel includes an emergency stop button, direction switches, and buttons to control roller movement. Its wheeled design allows the operator to work from a safe distance and from any angle. Body Structure: The gray, monoblock (one-piece) body of the device is made of thick steel sheet to withstand tons of pressure generated during bending. Working Principle Infeed: The material (profile or pipe) is fed onto the two lower rollers. Pressure: The upper roller (or lower rollers depending on the model) clamps the material with hydraulic power. Rotation: The rollers begin to rotate. Under this pressure, the material moves back and forth between the rollers, gradually taking a circular shape. Where is it Used? Architectural Structures: Circular staircase railings, steel roof beams. Agriculture: Greenhouse frames and irrigation system pipes. Industry: Tank feet, conveyor chassis, and automotive parts.

Tube bending machine

Machine's Basic Components Three-Roll (Mandrel) System: The heart of the machine, consisting of three circular wheels. The middle (top) roll typically moves up and down with a hydraulic piston. The bottom two rolls remain fixed or provide rotational movement. As the material passes between these rolls, it is bent by the pressure applied by the top roll. Hydraulic Piston: The black cylindrical structure that applies tons of force to the top roll. This force allows even thick steels to be easily shaped. Control Panel (Pedal System): The yellow panel on the right allows the operator to control the machine. Foot pedals enable the operator to use both hands freely to hold or guide the workpiece (pipe). Side Supports: The arms located on the sides of the rollers prevent the bent material from sliding sideways, ensuring the bend remains straight (linear). How it Works? Placement: The pipe or profile to be bent is placed on the bottom two rollers. Clamping: The hydraulic system engages, pressing the top roller towards the material. Bending: The rollers begin to rotate, and as the material moves back and forth under this pressure, it gradually takes on a circular form. Areas of Use This machine is used in the production of products you can see in many places around you: Construction: Stair railings, roof frames, and stadium stands. Furniture: Chair legs or decorative metal shelves. Agriculture: Greenhouse frames and irrigation systems. Transportation: Bicycle frames, motorcycle chassis, and exhaust pipes.

Tube bending machine

Machine Components and Functions Triple Roller System: The three circular rollers at the front allow metal profiles or pipes to pass through, providing the desired curve. Typically, the top roller is movable (pressing), while the two lower ones are fixed or driven (advancing). Control Panel: The yellow panel on the right side includes an emergency stop button and directional controls. You can control the machine's rotation direction and speed from here. Foot Pedal: Allows the operator to operate the machine in forward or reverse direction with hands-free control, providing safety and convenience for precise bending operations. Frame Structure: The gray frame at the bottom is a heavy-duty chassis, resistant to high-pressure bending operations. Applications These types of machines are generally used for the following tasks: Construction: Production of railings, roof frames, and decorative metal structures. Automotive: Bending of exhaust pipes or vehicle chassis components. Furniture: Metal chair legs or table frames. Plumbing: Rotating large-diameter pipes at specific angles.